专利摘要:
Procedure for the system of reinforcement, disassembly and replacement of old brick facades, characterized because, after making a grid modulation of its elevation in modules whose height does not exceed the vertical distance between the floors, and the width is between 3 and 6 meters, these modules become panels or panels recovered, transportable and restorable on site or in warehouse, in 10 perfectly coordinated phases and whose system is applied to an existing building (1), which can be organized into facade panels (2) ), blind or with windows (4), being made of some type of brick wall (8) (8 ') (8' ') (8' '') and joint (9) (9 ') (9' ' ) (9 '' '), with a certain rig that gives a concrete thickness (10) (10') (10 '') (10 '' ') and that can be transformed into transportable panels (24), after reinforcement of the holes with crosses of san andrºs (14), by means of an integral reinforcement system, with the procedure of applying prestressing tensions on the vertical axis through the center of each cloth (2), beginning by practicing lateral horizontal grazes (15) (15 ') (15' ') (15' '') where profiles, plates, plates or bars are incorporated and/or horizontal lower armatures (16) (16 ') (16' ') (16' ''), as well as upper horizontal (17) (17 ') (17' ') (17' '') that connect to each other with threaded vertical bars (18) (18 ') (18' ') (18' '') that can be located inside or outside the wall, to be able to exert the prestressing pressure calculated to achieve thereby keep the bricks together, after screwing the clamping nuts (20) (20 '), which ensures that when the reinforced and prestressed panel (24) is removed, the horizontal joints (22') (22 ') are cut out on the outside ( 22 ") and vertical (23) (23 ') (23"), remain compressed in its entirety, so that it does not fall apart during the hoisting by cable of a crane (27) with an intermediate profile (26) that is subject to the connections (25) (25 ') of said bread the prestressing (24), for its subsequent transport, storage and reassembly. (Machine-translation by Google Translate, not legally binding)
公开号:ES2641790A1
申请号:ES201600373
申请日:2016-05-10
公开日:2017-11-13
发明作者:Josep María ADELL ARGILÉS;Antonio Eduardo HUMERO MARTIN;Edgar LOMBANA ECHEVERRI
申请人:Aia Arquitectura Siglo Xxi Sl;
IPC主号:
专利说明:

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The Spanish Building has a large floor area and a great height of 117m, with 24 floors. Recently it has been sold to a foreign company to rehabilitate it, with the condition of complying with the heritage conservation regulations, which has a double interpretation. The literal requires keeping the facade standing, which is not suitable for this building by wanting to change the interior structure of the property and the interpretation subject to the exception of the rule, which indicates that when it is not possible to keep the facade standing, the need to disassemble and reassemble with the same materials could be adduced.
Given this double interpretation, the most structuralist technicians are committed to making large screens inside the building to hold the facade standing, or leave the original structure of the first bay, losing the use of much of the plant for the new use, in addition to not being able to excavate basements under said crust, missing parking lots
Other technicians raise the opposite option of dismantling the current facade, but no one can offer guarantees that this, being brick and therefore fragile, can be recovered, since it would break and ultimately a new facade would have to be made, that does not accept the regulations.
Among the first experts, some have come to publish this peculiar statement: “It goes without saying that it is impossible and stupid to try to recover the bricks and artificial stone sheets that make up the facade and that the correct word, although not legal, to To describe the claim is to "demolish" and not "disassemble when no one can offer guarantees of the integrity of the facade after the first stage of disassembly" and / or demolition "as stated, the option of disassembly becomes unacceptable.
In the face of this complex situation of "getting an impossible" for most of the technicians and after investigating "in situ" in the building, this invention patent is now raised that offers the possibility of finding the appropriate and feasible technical solution for this building and, consequently, for any other brick factory, of greater or lesser age and whatever the rig used and the state of conservation of the facade.
One of the three inventors of this new patent, he is an expert in the field of banking and specifically in the "armed factory", having developed several
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Patents of Invention throughout his professional life, of which we highlight here those which are considered as antecedents in said field of research.
However, the novelty and inventive activity of this new patent, is not advanced by the previous ones, since now it is about acting on the facade of an already built and unarmed building, to which the facade must be reinforced after years.
Think that it is not the same to place the armor at the time of execution of the masonry with the soft mortar, that once the wall has been consolidated for years, where it is no longer possible (initially) to assemble it.
At the beginning of the investigation, the inventions of this author focused on a new method of assembly that involved the new design of carpentry pieces, with lateral debiiitamientos, that would facilitate being able to assemble vertically on site by lateral access to the piece, which It simplified the constructive process.
Consequence of this concern, is the antecedent of the Patent of Invention on pieces, called: "Method of integral banking with the possibility of three-dimensional assembly and constructive parts for said method". Patent No. 95 01891. Adell, J.M. Madrid, September 29, 1995. Certificate-Title on March 17, 1999 in Madrid-
Subsequently, there was a need to implement the traditional technique of vertical assembly of the bank with bars using trusses, that is, triangular structures with longitudinal and transverse elements welded together, which placed vertically manage to place the longitudinal assembly of the trusses, next to each side of the wall to be assembled, which increases the performance of said factory by maximizing the inertia of the thickness of the wall.
With this criterion, the "System of Integral Albanileria: SAI" was created, whose patent for invention is called "Integral system of assembly of factory walls". Patent No. 9700309. Adell, J.M. Madrid, February 14, 1997. Certificate Title on October 24, 2000 in Madrid, which is now commented as background.
With the “UPS”, factory walls were created with single horizontal and double vertical trusses, offering reinforced factory walls in the three directions of the space, with the collaboration of the corresponding triangulations of the trusses
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arranged horizontally (on the lines) and vertically (in the gaps of the aforementioned pieces), or when it comes to building reinforced factory walls, it greatly enhances its technical and resistant qualities, lowering the costs of the whole.
“An armed factory wall” means one that uses steel trusses for the assembly of the lines (horizontal joints), arranged with a maximum vertical separation of 60cm and with a minimum amount of steel of! 0.03% of the section of the factory, which gives it sufficient flexural capacity to avoid cracks and cracks.
The “armed factory” is incorporated into the European regulations on “Structures of the Armored Factory” of Eurocodigo 6, whose mandatory compliance corresponds to all the countries of the European Community, and therefore this standard is above the Technical Code of the Spanish Building , which also fulfills it.
Of course, the assembly in the three directions of the space of the “System of Albanilerla Integral: SAI” constitutes a quantitative leap over said existing regulations and allows the prefabricated construction of albanilerla walls with the previous patents, which in turn makes it possible to win time building the brick facade by panels, on site, to upload it later to its final location on the corresponding floor.
Note, in the above, that it can be applied only to new construction, that is, bricks, fresh mortar, armor, etc., all placed by the albanil in a successive process of addition, which has nothing to do with the process of armed with an existing and consolidated old factory wall that needs to be reinforced, which will be precisely the original approach that this new invention patent develops.
Any prefabricated factory wall, when it is hoisted and placed in front of a structure that “dresses” externally and on which it rests, requires a special support system that allows adjustments in the three directions of the space to save the tolerances of execution and achieve the perfect piano of the facade, although the fronts of the structure have slight variations (or errors) of execution.
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There are several inventions in the market that solve this problem in different ways, although here we bring the one that refers to “punctual and distanced supports”, which is applied to armed factory walls, that is, capable of resisting vertical flexions without cracking, in order to transmit its vertical load at horizontal distances between supports arranged from 3 to 6m of horizontal separation.
In this sense, the corresponding invention of the support, developed by this main author, called "Support system for masonry walls" is provided here as background. Patent No. 200202837. Adell, J.M. Madrid, December 11, 2002.
For all that has been said so far, there is no known background nor is there any known documentation, which allows (without the necessary inventive leap to be considered in the next section), to be able to apply the advantages of the “armed factory” (horizontal arming in 2 directions with trusses) or of the “System of Integral Albahileria: SAI” (horizontal and vertical reinforcement in the 3 directions of the space with trusses), to a historical wall that has been built a few or many years ago and that it is necessary to disassemble and return to place forming the facade of the new structure, without it crumbling or breaking.
For it is clear that any old wall (more than 15 years old) cannot have any type of reinforcement or reinforcement incorporated (since the “armed factory” had not yet been developed) either horizontally or vertically, within the wall, Whatever the type of brick, joint width, rigging and wall thickness.
description of the invention
It is based on a brick factory wall seen or revoked, with the possibility that it also has parts plated with stone, which must be reinforced so that once it acquires the new qualities offered by the steel, incorporated inside from the wall, the set of the pahos can be hoisted in appropriate panels, then transported to another place and stored for a while or, simply stored on site, while a new structure is being built.
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The ancient walls can be of many types, some of which we name next with the modulation of 25 to 30cm of the length (rope) of the brick: of more than 100 years, it will have a thickness of 2 feet (50 to 60cm); if it is more than 75 years old, 1 foot and a half wide (37.5 to 45cm). In both cases the walls will be structural, being able to be a load-bearing wall or building stability. If it is the relatively old wall of about 50 years, it will have a thickness of 1 foot (25cm), being a wall of enclosure on a structure of reinforced concrete; and if it is a wall less than 25 years old, it will only be half a foot wide (12.5 to 15cm), being a closing wall of a reinforced concrete or metal structure. All this as far as the evolution of the Spanish building is concerned in a simplified way.
First of all we must remember here that it is a question of brick works, with pieces of multiple characteristics, according to their age or origin, but although, with a common quality that characterizes them, which is the fact of being “fragile "(which is the problem to be solved), but with the advantage of being modular, which allows you to count on your rig to solve the problem through the horizontality of the tendel joints.
"Fragile" means that which is capable of breaking into multiple parts without prior notice and, therefore, instantly, causing serious damage to property or persons, which are close to the building, if the facade enters of brick in the process of breakage or detachment.
The brick walls are built on the foundation (if it is a load or bracing wall) or on the edge of the slabs (if it is a closing wall of a porticoed structure) and therefore have both cases, a continuous support guaranteed throughout its length, in the first case with the firmness of the ground and in the second case for the safety offered by the calculation of the edge of the floor slab, whether it is reinforced concrete or steel.
Any action that unbalances the factory wall from its vertical position, immediately results in its cracking and / or detachment. Hence, in the old buildings, the masonry walls present innumerable cracks due to their inability to withstand tractions, a specific quality of steel, either in a structure of metal profiles, or incorporated with corrugated bars, inside the material! composed of excellence, such as reinforced concrete.
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But do not forget that what is now being considered, is to find the technique of reinforcing an existing wall, to be able to move it from its site and take it to another place although, in short, it is intended to return it to its place of origin (already on a new remade structure).
Although the approach of this invention, it may seem “a priori”, a contradiction, it is just to this that we may be obliged to force the conservation regulations, since no one would occur (if not for such requirement), Having a historical wall that is obliged to preserve and that is maintained or not in perfect state of consolidation, proceed to disassemble it by applying a new reinforcement and / or post-tensioning technique (as we will see now), to remove it while another structure is being built and return to place it in its place, but on the new structure (due to the demands of the new use and / or basements of the rehabilitation of the property).
It is about being able to satisfy the requirement of making a new structure of greater lights and / or benefits than the existing one in the same plot where the historical facade must be preserved, but not its old structure, which would cause the facade to fall with the wind and that to avoid having to mount an expensive auxiliary structure that holds the facade standing, it is decided to disassemble said facade, to temporarily store it in a warehouse.
Thus, accepted the challenge of having to reinforce an old wall to be able to move safely, the invention poses, from now on, the methodology for it and the most appropriate technique to achieve it, what needs to be done in various phases
To describe the essence of the invention, it is necessary to rationalize that brick factory walls are always subject to their own weight or load, plus that of the possible slabs that rush on them and, therefore, if they are detached of this internal load, when trying to disassemble a brick facade, it collapses into pieces of bricks and mortar, without maintaining any cohesion, which will prevent its subsequent use and, of course, its reuse for the rehabilitation of the facade, ruining this In its whole.
As Einstein said, when you can't solve a problem, you have to resort to “thinking differently” to try to achieve it,
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This is what we are going to do now: “think differently” to find the innovation of this invention, which is to design, place and calculate the assembly, in its various reinforcement variants, and which consists of “creating internal efforts of vertical compression in the existing carpentry ”, that are capable of supporting the traction actions, that cause the lifting and subsequent displacement of the panel made with this invention.
The invention proposes to disassemble façade panels without, therefore, the brick factory losing its intrinsic quality of compressed wall (as it is originally), so that the technique that has been invented is to develop the way to hoist the mentioned panels of a facade, previously achieving that the bricks (and mortar of the joints) continue to be permanently compressed throughout the process, that is, without losing the qualities they maintain in the building itself, even if they are outside it, and already forming panels stored elsewhere.
To demonstrate the innovation and originality of the proposal, a “visual example” of the approach to be carried out on a brick wall will be put in place to be able to reinforce and transfer it: let's think about a set of books that are aligned on a shelf of a library and that to be able to move them from one place to another, you take a set of them by squeezing them together with both hands, so that once compressed, you can take them to another shelf while maintaining the same order.
It is clear that so that the pile of books does not fall apart, both hands (through the arms) must press hard enough so that the assembly does not crumble, that is, the appropriate pressure must be applied so that they adhere momentarily to each other, although without being excessive force so that they do not break, which being books and paper, is difficult, but that being brick walls, would be extremely easy.
It must also be thought that in a building that has already been built and after years of accommodation, be it the structural factory walls or the enclosure walls on porticoed structures, the façade assembly resists the corresponding loads knowing that obviously the lower floors they have much more load than the superior ones, since when the weight of these bricks descends through the facade, they accumulate in the lower floors.
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So you have to determine, in a previous phase of investigation, what vertical load is supporting each factory or pane pan! to be disassembled (either from a load or enclosure wall) by the accumulation over time and according to the type of building to be disassembled.
To easily determine the load of a wall in a specific place, there are in the market the so-called "pianos", which are laboratory instruments, also used in the work, consisting of rectangular sheets of just 1cm thick, with the gauges of corresponding voltage connected to a computer, which can be adjusted inside a horizontal joint or a brick factory, so that once the computer program is ready and “reset”, it is possible to check the load that this factory scenario is supporting at that time.
In other words, if, prior to disassembly, we determine the load that each pan supports, we will also know the load that, at a minimum, must be introduced on said wall beams, prior to its exploded into panels, so that they maintain the original load they had, without dismember controlling the effort.
It goes without saying that the process of reinforcement, lifting and dismantling of the façade, has to be done from top to bottom of the building, in order to have the ability to “run away” when the crane's crane is hung in successive paneling operations
The system to create these tensions added in a factory (the ones that I had before) and that when unloading the upper panels is losing them, consists of a prestressing (prior to disassembly) in such a way that, as corrected by the hands compressing a stack of books, it is possible to compress the whole of the brick courses with each other, with their mortar joints interposed, so that once prestressed, the pano is perfectly stabilized, just as if it continued to remain in the original wall.
In a first phase, we must not forget that since they are pahos with historical-artistic value, and hence the reason for their conservation and transfer, we must avoid all kinds of goipes that can produce chipping or loss of the physical integrity of the panel , for which it is advisable to have appropriate corners and / or wooden reinforcements where appropriate It is evident that if said pano has a hole or window
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(which is normal) prior to lifting, the indeformability of the geometry of the hollow with crosses of San Andres will have been strengthened, using wooden planks or other material.
In a second phase, a lot of attention is required during the process of opening the corresponding friction through the building's intrados with a radial one, until it reaches the center of the width of the wall, so that the reinforcement plate centered on the thickness can remain of the factory, avoiding at all times to completely penetrate the entire width of the wall, which would make the panorama unstable, being able to collapse with its serious consequences.
This process of opening tendeles or rubs, it must be done at the bottom of each wall pano, or rather, just on the support on the edge beam of the slab of the reinforced concrete structure (in this case), of in such a way that each paneling pane goes from above the slab to the next one and, therefore, the corresponding reinforcement plate (not more than 3mm thick usually) can be arranged in the open horizontal joints below and above. that the joint barely exceeds 5 6 6mm of the radial opening friction.
In a third phase you will have to arrange plates, profiles ("L" "U" "I" "T" "Z"), silver, round, etc., horizontally, in the lower part of the pan, and also in its upper part , which will be exposed in a fourth phase.
The decision of the profile to be used will depend on the size of the panel and the separation between vertical connectors (threaded bars) and the prestress load to be exerted.
Do not forget that, so that you securely secure in e! appropriate place the sheet to be placed, by lateral access in the center of the wall from its backs or inside the building, previously it is necessary to remove the dust from the joint, opened with the radial, by means of pressurized air, and that on the sheet to be incorporated (only on the right side) an adhesive of great effectiveness and speed of drying is placed, so that once the sheet is placed in its place, it adheres to the upper or lower factory screen (as decided) that it is being disassembled in every moment
The placement of the aforementioned plates, profiles, rounds, etc., in the lower friction of the wall is extremely delicate, since to incorporate them into the interior of the
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wall, you have to make horizontal rubs on it, which can cause instability, for which you always have to attend to do them in two stages, always leaving part of the mortar joint to rub without cutting, so you can continue supporting the weight From the wall. However, the width of the vertical friction can sometimes exceed the thickness of the joint, entering the brick so that the reinforcement profiles fit later.
In a fifth phase, it will be necessary to connect each other vertically, at least with a threaded bar on each side of the pan (left and right) the profiles exposed above, arranged horizontally below and above, with the possibility of being able to thread and, therefore, therefore, shorten the measurement between the lower and upper part of the wall, thanks to the application of tension, that is, by threading the vertical bars with their corresponding nuts below and above the lower or upper plates.
It is usually advised that the lower part is welded or threaded in a fixed situation, and the upper part serves to tighten the assembly in this phase.
Placed the horizontal reinforcements and according to the structure of the building, the best way to place the vertical reinforcements will be seen, joining the upper and lower sheet, without this preventing that, for reasons of calculation (panel size and weight), are required more than one reinforcing plate below or above the pano. Note also that all metal components that are forever incorporated into the wall must be mined or galvanized, or be stainless.
We do not forget either, that with the evolution of the materials, it is increasingly common to replace the metallic elements with petroleum derivatives such as plastics, glass fibers, carbon fibers, etc.
To guarantee any movement of the historic factory during the lifting, disassembly, storage and reassembly process, instead of using traditional vertical reinforcements (trusses, bars, metal pipes, etc.) in this case it is advisable to use prestressing bars, since they allow the voluntary and controlled preload of the factory, which avoids its dismemberment during the movements to which it will be subjected.
Let's not forget that the compression efforts must be achieved through the central vertical axis of the factory pano, which we will transform into a panel
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transportable, for which it is necessary to ensure that the prestressing bars are arranged in the center of inertia of the wall, or on both sides of the thickness of the wall, either inside or outside it.
If it is placed inside, it will be necessary to open vertical friction or perforations, while placing it laterally on the outside, it will be necessary to cross the factory with plates or profiles that join both sides of the wall and that in any case, guarantee that the prestressing load run along the central axis of the wall.
Depending on the option proposed, the wall may be prestressed forever (when the bars are incorporated into interior vertical rubs) or only during the transport process, when said bars are arranged on both sides of the wall externally to remove them when repositioning the Pafio on the wall.
These vertical bars, conveniently attached to the horizontal ones, to facilitate, after a sixth phase, create the tension of vertical prestressing in the factory that will prevent that during the lifting and displacement of the assembly, it does not decompose in its constituent elements of bricks and mortar separately.
As a generic solution for the development of this invention patent, we propose an enclosure wall of intermediate width, that is, of t foot (25 to 30cm) that rests on a reinforced concrete structure, with pillars in the facade line (for this example), which interrupt the width of the wall, although it is covered from 12.5 to 15cm by the front of the reinforced concrete pillars and beams of the facade portico
Given this situation, we face the challenge to be solved with this invention: to be able to remove an already consolidated wall from a traditional brick factory 1 foot thick (25 to 30cm), successively interrupted (every 3m horizontally approx.) By the pillars Vertical structure of the reinforced concrete portico of the facade
Although the wall has a second sheet separated from the first, leaving a wide air chamber to meet the insulating requirements of its time (with or without intermediate insulation) it is evident that said second sheet does not constitute a historical value to preserve and that , therefore, it will collapse and replace with more efficient and modern materials.
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A) in this example of concrete pillars that interrupt the width of the wall, going from having a foot (25 to 30cm) to have a half foot (12.5 to 15cm), it seems appropriate to take advantage of that rebirth of the factory itself (from one foot to half a foot), to be able to arrange the corresponding reinforcement vertically on the vertical axis of the wall from inside the building.
That is why the upper and lower encounters between the horizontal and vertical reinforcements, must allow down, or above in this case, to have nuts to adjust the tension of the factory, in accordance with the calculation, threading and tightening the upper plates and inferior to each other, with a dynamometric Have that controls the value of the desired tension that must be applied on the factory floor.
So that the set of horizontal and vertical reinforcements are secured as much as possible to the axis of the factory (in search of its center of gravity) to be able to hoist the panel as vertical as possible, avoiding the possibility of its imbalance during lifting, to Sometimes it will be necessary for the pre-tensioned vertical threaded bars to be introduced into cannulas or (plastic) tubes that allow them to slide freely inside them during the tensioning process, while externally said tubes are secured to the factory with high-strength mortar and fast setting, so that they do not move from their position arranged in the center of gravity of the factory pano.
Before proceeding with the lifting of the panels, and acting from the outside of the façade (on the corresponding scaffolding or with vertical hanging systems) in a seventh phase, unless it is preferred to use laser guides on vertical and horizontal metal profiles, proceed to the horizontal or vertical cutting or opening of the joints in its outer part, that is, complete the horizontal ones already reinforced in 2/3 of its width (from 25 to 30cm) and undertake the vertical cut on the brick wall of 12, 5 to 15cm above the front of the pillars.
Once the panel is attached to the beam and cable of the hoisting crane, we must proceed to release from the interior of the building, any fixation or anchor that could hold the factory wall (for this type of 25cm wall, it is assumed that there are none),
In order to be able to hoist, in an eighth phase, the factory panel once reinforced and prestressed, the same tension bars can be used, if they are extended externally above the pafio, provided that they have a system
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of upper hitch that allows to be attached to the corresponding lifting beam of each pano.
It is important to realize that each scenario, depending on its weight, light and geometry, will require its corresponding lifting beam (with its appropriate section) to avoid transmitting, on the lifting points, the local efforts that occur in the process of disassembly, once hung from the crane cable, by wind and / or manipulation.
Taking advantage of the protruding ends of the vertical prestressing bars, you can grab the already reinforced wall, to lift it safely.
The modulation or organization of the paneling of the building to be dismantled, has to provide with special attention a ninth phase with respect to the size of the panel to be transported by existing means, since the gauge of the tunnels or bridges by which there are no can be exceeded what to happen, although in its width you can overcome the truck box whenever the cost of coordination with security services and traffic police is assessed.
The panel, once transported to the place where it should be stored for a while, should be placed in an upright position to avoid deterioration, protected from rain and weather, and in any case, ensuring that in its placement it does not hit until it breaks, so it will be necessary to place it on ethereal elements (tablon) that guarantee its integrity.
Before it is decided to relocate the building's panels on the new structure, and depending on its type (arrangement of pifares, thicknesses of slabs, etc.), it will be necessary to provide for the appropriate arrangement of the appropriate anchors that will serve as fastening to the panel, on the new structure, where it will be fixed only by 4 points.
In this sense, since once reinforced panels have the capacity to flex and qualities similar to those of the “armed factory”, it will be possible to arrange them on distanced supports (instead of continuous support as they were in their origin) from among the multiple What's in the market
In a tenth phase, the definitive anchors for the new structure of the building, on the floor of the factory, can be incorporated in the workshop.
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To this end, it will be possible to take advantage of this invention, the invention patent developed for prefabricated walls (since now the reinforced factory panorama is similar) at distances of 3m (as is the case of the example), or up to 6m,
It should not be forgotten that these supports must have vertical (Z) and horizontal (X) adjustments, since orthogonal adjustments to the new steel profile facade (Y), given their accuracy, will not be required for this case ,
For the adequate support between the reinforced panels and the supports on the structure, it will be necessary to form the necessary “bed” of support in the panels behind the prestressing bars, having clear what are the two load supports (normally the lower) and which retention for overturning (usually the upper).
Logically, a double system will be proposed that allows support for its lower part of the pano and prevents overturning on its upper part of the pano.
Once the new structure of the building that has to support the old facade as an envelope is finished, the prestressed panels created with the technique of this patent will once again be placed as the facade of the building in this tenth phase. Although in this case, in reverse order to disassembly, that is, from bottom to top (instead of top to bottom), whether they return from a stockpile in the lot or in a warehouse and having incorporated the corresponding anchors to be fixed in a new structure
Since they are factory panels taken from a built work, no important differences are expected between the front of some panels and others, since they were previously on the same piano, so there will be no need to make excessive adjustments once they are relocated to work , being able to remain as a curtain wall, or ventilated facade through the joints
Although the joints made between factory loaves, will barely be 5mm thick (not being visible from a distance), they can be left hollow so that the air circulates through the wall's walls, or they can be refilled with mortar of the same color as the I cut the radial on the lines. In the case of vertical sores, where a brick is cut if and another not in successive spins, it will be applied
the same mortar and a variant with coloring additive equivalent to that of brick, so that in no case can the rehabilitation performed be appreciated
In conclusion, the patent just filed, achieves the objective of fully protecting the cultural property (the facade of the building) even if it ends with thin joints of about 5mm approx., In a 3x3m grid, which can be refilled or remain views if desired.
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DESCRIPTION OF THE DRAWINGS
To complete the description that is being made and in order to help a better understanding of the characteristics of the invention, a set of drawings is attached as an integral part thereof, with an illustrative character and not limiting, the following has been represented:
Figure 1- Shows, according to a schematic representation, a generic elevation 20 of any building (4 floors) made of brick, block or stone in which "the point" has been marked the exploded view that will allow to disassemble the facade so comprehensive and safe.
Figure 2.- Shows, according to a schematic representation, the exterior elevation 25 of 4 panels of any building, with its window gaps.
Figure 3 - Shows, according to the schematic representation of the previous figure of 4 pahos, but highlighting the rigging of the brick facade seen.
30 Figure 4.- Shows, according to a schematic representation, a unique straw
seen from the outside with its brick rig and board that will become the panel to be disassembled.
Figure 5 - Shows, according to a schematic representation, a horizontal section 35 in plan of the paho of Figure 4, at the intermediate level of the paho in the middle of the window recess.
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Figure 6 - Shows, according to a schematic representation, a vertical section of the pano of Figure 4, practiced by the center of the pano in the window opening.
Figure 7- Shows, according to a schematic representation, the pano of figures 4, 5 and 6, but now seen from e! inside the building, with its plaster finish, pillars and sectioned slabs.
Figure 8.- Shows the elevation of a brick wall one foot thick (25 to 30cm) rigged to rope and tizon, with normal bricks between normal joints.
Figure 8a - Shows the vertical section of a brick wall of a foot of
thick (25 to 30cm) rigged to rope and tizon, with normal bricks between boards
normal
Figure 8b - Shows the horizontal section of a brick wall of a foot of
thick (25 to 30cm) rigged to rope and tizon, with normal bricks between boards
normal.
Figure 9.- Shows the elevation of a brick wall half a foot thick (12.5 to 15cm) rigged with rope, with bricks clamped between thin joints.
Figure 9a.- Shows the vertical section of a half-foot thick brick wall (12.5 to 15cm) rigged with rope, with bricks clamped between thin joints.
Figure 9b.- Shows the horizontal section of a half-foot thick brick wall (12.5 to 15cm) rigged with rope, with bricks clamped between thin joints.
Figure 10 - Shows the elevation of a brick wall one foot and a half thick (37.5 to 45cm) rigged to tizon, with rough bricks between thick joints.
Figure 10a - Shows the vertical section of a brick wall one foot and a half thick (37.5 to 45cm) rigged to tizon, with rough bricks between thick joints.
Figure 10b - Shows the horizontal section of a brick wall one foot and a half thick (37.5 to 45cm) rigged to tizon, with rough bricks between thick joints.
5 Figure 11.- Shows the elevation of a brick wall two feet thick
(50 to 60cm) rigged to rope and tizon, with thick bricks between lime joints and all exteriorly revoked.
Figure 11a - Shows the vertical section of a brick wall of two feet of 10 thick (50 to 60cm) rigged to rope and tizon, with thick bricks between lime joints and all exteriorly revoked.
Figure 11b.- Shows the horizontal section of a brick wall two feet thick (50cm) rigged with rope and tizon, with thick bricks between lime joints and 15 all exteriorly revoked.
Figure 12.- Shows in vertical section (bottom and top) the intervention for the disassembly of a wall of one foot (25 to 30cm) like that of Figures 8, 8a and 8b, to which vertical compression loads are applied ( prestressed) between 20 horizontal profiles introduced by e! wall racks, to do so while maintaining its integrity, without falling apart.
Figure 13.- Shows in vertical section (bottom and top) the intervention for the disassembly of a half-foot wall (12.5 to 15cm) like that of Figures 9, 9a and 25 9b, to which loads of vertical compression (prestressing) between plates
horizontal introduced by the outside of the wall, to be able to do it maintaining its integrity, without crumbling.
Figure 14 - Shows in vertical section (bottom and top) the intervention for the disassembly of a wall of one foot and a half foot (37.5 to 45cm) like that of Figures 10, 10a and 10b, to which they apply vertical compression loads (prestressed) between horizontal platforms on the outside and on the walls of the wall, in order to do so while maintaining its integrity, without falling apart.
35 Figure 15.- Shows in a vertical section (below and above) the intervention for
the disassembly of a wall of two feet (50 to 60cm) like that of figures 11, 11a and 11b, to which vertical compression loads (prestressing) are applied between profiles
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horizontal on lateral bands to the wall by the outside and by the trasdos, to be able to do it maintaining its integrity, without crumbling.
Figure 16- Shows, according to a schematic representation, a perspective of the set of horizontal profiles, plates or reinforcements, together with the vertical prestressing bars, with sections of the lower and upper part of the wall.
Figure 16a.- Shows a detail of Figure 16, in its upper part.
Figure 16b.- Shows a detail of Figure 16, in its lower part.
Figure 17.- Shows, according to a schematic representation, the facade panel to be completely disassembled, just before practicing the vertical cutting joints, to separate it from its initial location in the building.
Figure 18 - Shows, according to a schematic representation, the facade panel already completely disassembled, after reinforced and prestressed internally, in the process of hoisting by the crane, which acts through an intermediate steel profile, once separated from its original pano for transport.
PREFERRED EMBODIMENT OF THE INVENTION
Seeing figure 1, suppose any building (1) of brickwork that can be made of brick, block or masonry, which is several stories high as the example of figure 1, with four windows (4) per floor , where there are doors (3) on the ground floor.
Imagine now that this building (1) that can have an internal structure of reinforced concrete or steel, the façade factory being a wall of different thickness, or be a building with thick load-bearing walls.
Due to circumstances that are not relevant now, whether it is a rehabilitation or a change of location of said building, the façade is obliged to maintain the entire facade, although due to the construction process of the new building
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located on the same site, it turns out that said facade to maintain, greatly uncomfortable the execution of the new structure, with several more basements to dig, or with structural porticoes of greater lights, than the one that currently supports said historical facade.
Given this circumstance, this patent proposes and develops the technology to be able to disassemble by panels (24), the factory's own facade (2) of the building (1) to which, starting at the top left of the facade and ending below on the right, small horizontal joints (22) (22 ') (22 ”) and vertical joints (23) (23') (23") will be made to be able to disassemble it by panels (24), which previously It must be reinforced from inside the building.
Figure 2 shows us greater proximity to part of the facade, where we can already distinguish the components that surround the window (4), such as the lintel (5), the lateral jambs of the hollow (6) (6 '), so like the lower water drain (7), which in this case could be made of artificial stone. We return here to see, the four panels (24) to decompose between the horizontal joints (22) (22 ') (22 ”) and the vertical ones (23) (23') (23”), once they have reinforced the factory locks, which is set out in figures 11, 12, 13 and 14.
In figure 3, the type of rig (10) is already drawn, which has the facade (2), in this case with bricks (8) arranged to noose (along) some and to tizon (across) others, between their mortar joints (9) horizontal continuous (trends) and vertical discontinuous (sores).
In view of this façade body, it is observed that the horizontal joints (22) (22 ') (22 ”) and vertical joints (23) (23') (23”) that will be made once the paiios are reinforced, they will be located by the horizontal joints and vertical sores of the rig, so that they are as visible as possible
In Figure 4, we are still closer to the type panel (24) to be made, than having a brick facade (8) with mortar joints (9) in a rope and tizon rig (10), it contains a window hole ( 4) with its lintel (5), jambs (6) (6 ') and railing or gutter (7) that will be cut from the whole facade (2) of the building by the horizontal (22) (22') and vertical joints (23) (23 '), once said factory pano has been reinforced by the technique set forth below.
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If we look at Figure 5, which shows a horizontal section in plan, at the intermediate level of the pafio in the middle of the hole, we will verify that in this case it is a wall of one foot (10) thick, which attaches to a vertical structure of supports (11) (11 ') and supports on a floor (12') of any intermediate plant.
Said wall has an inner leaf (13) (13 ’) that houses a window carpentry (4), which closes the hole bordered by the jambs (6) (6’) and the water slide (7). Once said wall has been reinforced by the technique described below, for which it will be necessary to practice vertical friction (21) (21 ') where to assemble and prestress, and the vertical joints (23) (23') will be practiced. to be able to separate it from the structure where it is currently supported.
In figure 6, the vertical sectional view of the plant of the previous figure, practiced by the center of the hole, shows that said wall rests on the floor (12 '), which in turn connects with the support structure of reinforced concrete (11). It can be seen that the brick wall (8) with mortar joints (9), has a thickness of one foot with rope and tizon rig (10), being supported half-width of the wall on the floor (12 '), and that remains the slab (12) covered by another half foot outside.
This same brick factory façade (2) can be seen from inside the building in Figure 7, with its plaster finish (which covers the bricks), piiaries (11) (11 ') and forged (12) ( 12 ') and with its window (4) and its cross reinforcement of San Andres (14). The axes where the horizontal (22) (22 ') and vertical (23) (23') exploded joints will also be marked "to points" to be able to separate the factory floor once reinforced and prestressed, with the technique that is presented.
As there are many types of brick factories, even if it is a modular element twice as long as it is wide (about 25 to 30cm in length or foot measure) are drawn between figures 8, 9, 10 and 11, the options more common than described below, since any of them may be subject to application of this invention.
In figures 8, 9, 10 and 11, the type elevations of brick factories of different thickness and rigging are shown. Thus, there are normal brick (8), clamped brick (8 '), rough brick (8 ") and brick revoked with al (8'”), with various types of joints, normal (9), fine (9 '), thick (9 ”) and with lime mortar (9'”),
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constituting different rigs, such as rigging rope and tizon (10), rigging rope (10 ’), rigging tizon (10”) and no rigging seen (10 ”).
In figures 8a, 9a, 10a and 11a, the vertical sections of the walls shown in the previous paragraph are shown, where it can be verified that there are one foot, half foot, foot and a half and two feet thick.
In figures 8b, 9b, 10b and 11b, the horizontal sections of the walls exposed in the two previous paragraphs are shown, manifesting their rigging in a brick-to-rope and tizon (10) floor of a foot, from brick to rope (10 ') half a foot, brick to tizon (10 ”) of a foot and a half and brick to rope and tizon (10'”) two feet thick.
In a first phase, it will be necessary to strengthen those walls that have gaps, since these can be deformed during paneling and transport and especially, with the subsequent lifting and transport, hence there must be placed crosses of San Andres (14) made of wood or metal, which stiffens the hole so that it does not fall apart.
Once defined the walls that we can find, whose factory loops we must reinforce properly and post-tension to get them to work together to be able to disassemble them without breaking, we now proceed to explain the reinforcement and prestressing techniques, which is expressed in the details of sections verticals of figures 12, 13, 14 and 15, whose constructive process requires a thorough execution in phases that guarantee the reliability of the procedure.
These figures 12, 13, 14 and 15, refer to the vertical section of walls in which the lower and upper part have been highlighted separately (because Mega does not fit on the sheet the drawing of the entire wall at its height ) and that there are bricks in the central area and also continuous vertical bars, which have not been drawn, but which must be assumed to exist in vertical continuity
Do not forget that the invention proposes that each factory pano that is transformed into a transportable panel (24), must be compressed vertically before doing so, with the load that it initially has in its location before dismantling, so in turn, it will have to have theoretically calculated the load that it supports and / or verify it in a practical way, with the technology of existing “cats” of tension.
The second phase consists in practicing a rubbing lower than any of the walls described (10) (10 ') (10 ”) (10”), for one or both, depending on its thickness, always guaranteeing not to slaughter totally the width of the wall, so that it remains standing and stable, despite the friction practiced in part of its width initially.
For greater clarity of this phase of execution of rubs, observe the figures 12, 13, 14 and 15, which contemplate the lower and upper part of walls of different thickness, where the different depth and location of the rubs is shown (15) ( fifteen )
10 (15 ”) (15 '”) at the bottom of the walls. Think of the upper rub
normally it will be already carried out in the successive paneling process, from top to bottom, so that the width of the rubbing is not particularized in it, since when removing the upper panel, the width of the free wall will be visible, facilitating the placement of the reinforcements we will talk about later.
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In the wall of one foot (10) of figure 12, in its lower part, it is seen how the rubbing (15) has been practiced by accessing the wall's intrados (the interior of the building) or from the right, leaving part of the joint of normal horizontal width intact (outwards), the wall being supported only by its exterior facade.
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In the half-foot wall (10 ') of figure 13, in its lower part, it is seen how the rubbing has been practiced (15) accessing in this case, by the exterior of the wall (by facade) or by the left, leaving part of the final horizontal joint intact (inwards), the wall being supported only by its inner part of the facade.
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If the wall is relatively thick, as in the case of the bottom of figure 14 of a foot and a half (10 ”), it will be necessary to practice a double rub (15") on the left (outside) and on the right (inside ), leaving a central part without slaughter in the center that supports the wall.
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If the wall reaches two feet thick (10 "'), as in the case of the lower part of Figure 15, it may be necessary to resort to complete cross-sections (15'") but by specific sections, along from the base of the wall, which guarantee stability through the non-brushed areas (perpendicular to the drawing).
In a third phase of the process of reinforcement, disassembly and reposition of old brick facades integrally, horizontal elements will be incorporated
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of reinforcement within the previously opened rubs (previously described), which is also expressed graphically in the lower part of Figures 12, 13, 14 and 15, as regards the lower horizontal reinforcements or profiles. Do not forget that the drawings that have been made, host a wide type of profiles in "L" (16), plates (16 '), silver bands (16 ") or any other type of profiles in the form of" U "" I "" T "Z" (16 "'), etc., or bars and reinforcements.
If the calculation forced it and the profiling came out very thick, there would be no problem in widening the rubs (15) (15 ') (15 ”) (15'”) until the brick was cut, although this is usually harder and harder to cut .
In a fourth phase of the process of reinforcement, disassembly and reposition of old brick facades in an Integra way, horizontal reinforcement elements will be incorporated on the upper open joint, which is also expressed graphically in the upper part of figures 12, 13, 14 and 15, as regards the upper horizontal reinforcements or profiles. Do not forget that the drawings that have been made, host a wide type of profiles in "L" (17), plates (17 '), silver bands (17 ") or any other type of profiles in the form of" U "" I "" T "" Z "(17 '"), etc., or bars and reinforcements.
The decision of the type and section of profile to be used will depend on the size of the panel, the separation between the connectors or vertical prestressing bars and the load to be applied.
Once the horizontal metal reinforcements described in the third and fourth phase have been incorporated, it is convenient to return again to figures 12, 13, 14 and 15, to visualize them in their joint vertical dimension, interlacing the lower and upper part, when treated in each case , of the same wall, in all its height, of a foot (10) thick (figure 12), half a foot (10 ') thick (figure 13), a foot and a half (10 ”) thick ( figure 14) and two feet (10 ”) thick (figure 15).
In a fifth phase, the connection of each lower part already reinforced in the third phase is made. with the upper part also reinforced in the fourth phase, each corresponding wall, which has already been said, can be of different widths: one foot (Fig. 12), half a foot (Fig. 13), a foot and a half (Fig. 14) and two feet (Fig. 15).
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The elements that connect the lower and upper part of each wall vertically, are the so-called threaded bars (18) (18) (18 ") (18 '”), applied to thick walls of one foot (10), half a foot ( 10 '), one foot and a half (10 ”) and two feet (10'”).
Note in the lower part of Figures 12, 13, 14 and 15, that these bars are fixed orthogonally and inferiorly to the reinforcement profiles, by welding (19) or threaded but locked nuts.
The aforementioned bars (18) (18) (18 ”) (18” ') will run through vertical rubs open up to the axis of the wall through the backs (figure 12), along the front (figure 13,) on both sides (figure 14 ) or being outside the wall (figure 15), or by means of vertical perforations practiced central to the wall (these vertical rubs are not seen in these sections, but if in figure 5, with the numbers 21 and 21 ').
It should be noted here, that the pafios to be converted into transportable panels, have a dimension of about 3m vertically and 3 to 6m horizontal, having to have at least one bar vertically on each side of said panel, so that expressed in the vertical sections of figures 12, 13, 14 and 15, according to the widths of the wall (10) (10 ') (10 ") (10"'), it must be interpreted as minimum normally, in duplicate, that is, What the drawings express is the vertical section on one side of the reinforced panel, which is exactly the same as the one on the opposite side (left and right), so that only the drawing of the vertical section has been made, only once, it is seen in figure 16, with the bars (18) and (18 ').
You can also arrange "high-rise cats" or "work sergeants" that allow to strengthen from bottom to top, the lower and upper reinforcements to each other, until compressed to the appropriate tension, which has not been drawn here.
In a sixth phase, you can proceed to firmly connect the bottom with the upper profile, which is crossed by vertical threaded bars, by means of the securing nuts (20) (20 ') that allow prestressing between the lower profiles, located in the horizontal friction, and higher. located on the horizontal joint that is visible, until it is possible to compress the whole of the brick factory assembled from the walls of different widths (10) (10 ') (10 ") (10"'), due to the compression effect that the threading of the nuts favors.
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As an example of connection of the horizontal and vertical assembly, applied to the section of figure 6, with a top rub in “Z” (forged), is shown in figures 16, 16a and 16b, on the wall of one foot (10) thick, the set of horizontal and vertical reinforcements applied, where below the plate (16) is observed that is connected at its ends with the bars (18) (18) through the welding points (19) (19 '), or threaded nuts locked and in the upper part, two plates (17) (17') that clamp with nuts (20) (20 ') the panel finished in "Z".
For this prestressing process, it should now be remembered that at the beginning of the patent, the load to be applied to each factory scenario has been calculated at a previous stage in order to convert it into a transportable panel, which in turn depends on the initial tension that the factory pano had on the wall itself and whether or not it is a load or enclosure wall, and that the pano is in the lower or upper part of the facade, since in each case , the compression effort that must be applied in the prestressing may have been pre-calculated with accuracy, by threading the nuts (20) (20 ') with a fixed or English Have.
Do not forget that the prestressing process is elementary if you have a "Have dynamometer" (very common in the market) that indicates visually, the tightening torque or the tension that is applied, with each turn of the corresponding Have, controlling in this way the prestressing action to be exercised in (20) and (20).
The reinforced and prestressed wall pano in the manner described, already constitutes a "compact sandwich" between bricks, mortar joints and horizontal reinforcements, which can be compressed with each other, with tension efforts applied to the vertical central axis of the corresponding wall, so that do not suffer the tensions produced by the movements of lifting and transport, preventing being able to figure and / or crumble, remaining compacted as a whole of a piece.
Keep in mind that the profiles and bars to be incorporated must have an anticorrosion treatment (mined, galvanized and / or epoxy coated) if they are to remain forever inside the wall panel. On the contrary, in those cases in which the horizontal reinforcement elements and vertical bars that are arranged on the outside, can be removed when the facade is resituated on the new structure, so that no treatment will be necessary.
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Given the rapid technical evolution of the materials, it is likely that the current metal elements are replaced by other more efficient materials or petroleum products, be they plastics, epoxy resins, glass fibers or carbon fibers, being the horizontal profiles and reinforcements vertical of these new materials that, on the other hand, have no oxidation problems.
In order not to unnecessarily extend this exposition, the possible support elements necessary in each case have not been included here, depending on the type of wall, brick and mortar that is required, to strengthen it! set, such as: wood curias, nails, screws, epoxy resin, high strength mortars, etc., that help ensure the perfect application of the loads in the factory assembly, preventing them from concentrating on areas of the panel that could damage it, as well as all kinds of protections that the panel requires for transport and storage.
Once the prestressed "in situ" outcasts are constituted, they only have to be separated from the building itself.
In a seventh phase, it only remains to separate or fully open the horizontal joints (22) (22 ') of the corresponding parius, which can be seen in Figure 17, and also, the vertical joints (23) (23') from the outside in front of the axis of the support, where in turn it can be observed. As the central hole has the bracing of the cross of San Andres (14), so that the prestressed panel (24) can be separated from the facade of the building.
Observe in figures 16 and 16a, as an elongated remainder (25) (25 ') protrudes from the upper part of the threaded prestressing rods, which will allow it to become connectors of the hanging element of the reinforced and prestressed panel itself, in order to hoist The brick panel assembly.
In an eighth phase and once the wall has been released from its lateral restrictions, both from the support and from the connections to the possible supports, the prestressed panel can be lifted, to be deposited at the base of the building, or to take it to a workshop or warehouse
Note: It is strongly advised that before proceeding to the opening of the horizontal (22) (22 ') and vertical (23) (23') joints through the connectors (25) (25 ') of the previous phase, the prefabricated panel to be disassembled, itself
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cable of the crane (27) by means of the intermediate profile (26), which appears in figure 18. In this way, there will always be a guarantee to prevent the panel from falling due to an unexpected wind blow.
As can be seen in Figure 18, thanks to the extension of the threaded bars that act as connectors (25) (25 '), these are secured to a highly rigid metal profile (26) that allows a centered way to raise only by a central point, with the cable of a crane (27) or of any other system, the assembly of the reinforced and prestressed panel (24) that originally constitutes the factory pano to be preserved.
In a ninth phase, the panel already raised and off-hook, it will have to be taken to a warehouse where it can be stored for the ultimate purpose of its conservation.
No graphics have been made on this section because they are considered unnecessary, but certainly it will be necessary to meet the dimensions of the standard transport and the galibos of width and height of passage, by the bridges, tunnels, etc., where the truck should run loaded with the prestressed panel set vertically.
In a tenth phase and already in the workshop, the panel will be subjected to careful conservation and / or sanitation work for better maintenance.
In addition, you can apply in your trasdos, the anchoring system that requires your support in four points on the new structure to be lifted on the site where the disassembled enclosure will be replaced.
The types of anchorage usually have games in "X" "Y" "Z" to ensure the perfect placement on the new structural support and this should be addressed even if it is not the main object of this patent.
In the process of mounting again on the new structure, it will be necessary to proceed in reverse to claims 10 and 11, that is, from bottom to top and from the left, so that the last panels that have been disassembled will be the first ones to be reassembled.
Once placed again on site and fixed with the appropriate anchors to the new structure, the restored panels will remain or not compressed, depending on the type of solution adopted from the variants shown, that is, those that have
internal reinforcements (figures 12, 13 and 14) in walls of one foot (10), half foot (10 ') and foot and half (10 ”) will maintain their precompression throughout the life of the building, while in the case Figure 15, two feet thick (1 O '”), it is not considered necessary to maintain this internal effort, because of the width of the wall in a new location.
The old facade on the new structure, will have joints of about 3mm wide in the grid of the panels (24) of approximately 3m side, therefore developed, leaving the horizontal joints (22) (22 ') in sight. and the verticals (23) (23 ') between the various panels
These joints can be sealed and concealed with a mortar similar to the initial of the building, or on the contrary, they may remain open to be considered as a ventilation system of the new facade that would have an inner sheet that would solve the insulation and waterproofing issues that here now they are not taken into account, leaving the outer skin as a curtain wall and / or ventilated facade
All this preserves integrally with ten perfectly controlled phases, the total integrity of the good to be preserved, which is the historic facade of the brick building.
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1a.- Procedure for the reinforcement, disassembly and repositioning system of old brick facades, characterized in that, after making a grid modulation of its elevation in modules whose height does not exceed the vertical distance between the slabs, and the width is between 3 and 6 meters, these modules become panels or panels recovered, transportable and restorable on site or in storage, performing the following phases
First Phase, from right to left and from top to bottom, the gaps that may be present with carpenter (4), lintel (5), jambs (6) and water vents (7) are reinforced in each module, incorporating in said hole, a cross of San Andres (14), which ensures the integrity of the hole during the exploded into panels and subsequent transport, in a second phase two horizontal rubs are opened in the lower and upper joints of each pan (2), at the level of the slab, from the backsides (inside) of the wall (15), or from the front (outside) of the wall (15 '), or from both sides leaving a central area uncut (15 ”) or complete but partially by sections (15” '), according to the rig,
in a Third Phase, profiles are incorporated in the rubs, which can be in "L" (16), sheet (16 '), silver bands (16 "), profiles (16"') in the form of "U" , "I", "T" "Z" (zigzag) or bars with nuts at the ends and reinforcements,
in a Fourth Phase, profiles are incorporated next to the upper floor, which can again be in “L” (17), sheet metal (17 '), silver bands (17 ”), profiles (17'”) in the form of “ U "," I "," T "," Z "(zigzag) or bars and reinforcements,
in a Fifth Phase, there are 2 vertical threaded bars for prestressing (18) in the axis according to the rig, located in lateral frictions that reach the center of the wall, or in vertical perforations along its axis (18 ') (in a half-foot wall), or on both sides next to both fronts, but within the wall (18 ”) (on a wall of one and a half feet), or on both sides next to both fronts, but on the outside from the wall (18 '”) or clearly separated from the wall like cats, sergeants, etc,
in a Sixth Phase, the tension of the prestressing is exerted, turning the nuts (20) (20 ') that are arranged at the upper end of each bar (18) (18') (18 ") (18 '"), manage to compress up to the tension of calculation the lower profiles (16) (16 ') (16 ”) (16'”), fixed through the welds or fixed joints (19) (19 '), against the upper ones (17) (17 ') (17 ”) (17”'), thereby generating an internal prestressing load in the whole of the brick factory, controlled with a dynamometric Have that guarantees that at least the same internal compression load that had was reached he
权利要求:
Claims (1)
[1]
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wall initially (previously obtained by means of a piano jack arranged in the horizontal joint) depending on the loads of the building and / or the height of the situation of the pano and that in no case exceed the resistance of the factory,
In a Seventh Phase, the module is fixed to a metal profile (26) which in turn incorporates the connections (25) (25 ') in the extension of the prestressed bars (18) (18') (18 ”) (18 '”) And is held by a cable that in turn hangs from a hoisting equipment or crane (27),
in an Eighth Phase the horizontal joints (22) (22 ') (22 ”) of the rubs (15) (15') (15”) (15 ”) and the vertical ( 23) (23 ') (23 ”) in front of the supports, proceeding from top to bottom of the facade of the building, as well as from left to right, during the disassembly process of the panels (24) already reinforced and prestressed, the panel is hoisted and transported,
in a Ninth Phase, the panel is left on site, or transported to a warehouse where it will be sanitized or recovered (if necessary),
and in a Tenth Phase, on site or in the warehouse, the panel racks are prepared, to receive the appropriate anchors to be able to fix it later on the new structure, practicing an inverse process (from bottom to top and from right to left of the façade), with the horizontal (22) (22 ') (22 ") or vertical (23) (23') (23”) joints being open for a ventilated façade, or grouting with mortar for a curtain wall with renovated facade
2nd. Integral system of reinforcement, disassembly and reposition of old brick facades, characterized in that it is applied to an existing building (1), which can be organized in façades (2), blind or with windows (4), being made of some type of brick wall (8) (8 ') (8 ”) (8”') and joint (9) (9 ') (9 ”) (9'”), with a certain rigging of a concrete thickness (10 ) (10 ') (10 ") (10"') and that will be able to be transformed into transportable panels (24), after reinforcement of the holes with crosses of San Andres (14), by means of an integral reinforcement system, with the procedure of applying prestressing stresses in e! vertical axis through the center of each pano (2), starting with lateral horizontal friction (15) (15 ') (15 ”) (15'”) where profiles, plates, plates or bars and / or lower horizontal reinforcements are incorporated (16) (16 ') (16 ") (16”'), as well as upper horizontals (17) (17 ') (17 ”) (17'”) that connect with threaded vertical bars (18) ( 18 ') (18 ”) (18'”) that can be placed inside or outside the wall, to be able to exert the prestressing pressure calculated to achieve this by keeping the bricks together, after threading the tightening nuts (20) (20 '), which ensures that when disassembling the panel (24) already reinforced and prestressed, cutting it for the outside
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the horizontal (22) (22 ') (22 ") and vertical (23) (23') (23”) joints, remain compressed integrally, so that they do not crumble during the cable lifting of a crane (27) with an intermediate profile (26) that is attached to the connections (25) (25 ') of said prestressed panel (24), for later transport, storage and reassembly.
3a.- Integral system of reinforcement, disassembly and repositioning of old brick facades, according to the second claim, characterized in that the metal components of the system, such as sheets, profiles, reinforcements, etc., lower horizontal (16) (16 ') (16 ”) (16 '”) and horizontal top (17) (17') (17 ”) (17 '”), as well as the vertical metal components of threaded bars (18) (18') (18 ”) (18” ') with their corresponding fixed (19) (19') and prestressing (20) (20 ') joints and their extensions to hold the panel (25) (25') can be mined, galvanized, coated with epoxy or be stainless, if they will remain forever, inside the wall, it may not be when these elements will be disassembled once the facade is placed on its new final structure.
4a.- Integral system of reinforcement, disassembly and repositioning of old brick facades with their procedure, according to the second claim, characterized in that the metal components of sheets, profiles, reinforcements, etc., lower horizontal (16) (16 ') (16 ”) ) (16 '”) and above (17) (17') (17”) (17 '”), as well as vertical metal components of threaded bars (18) (18') (18”) (18 '”) with their corresponding fixed (19) (19 ') and prestressing (20) (20') joints and their extensions to hold the panel (25) (25 ') can be made of petroleum-derived materials, such as plastics, epoxy resins , glass fibers, carbon fibers, etc., that do not corrode or need corrosion protection.
5a.- Integral system of reinforcement, disassembly and repositioning of old brick facades with its procedure, according to claims 2 to 4, characterized in that all the above can be added, both when reinforcing horizontally, and prestressing vertically the pafios, mortars of rapid setting, epoxy resin, wooden cuhas, nails, screws, etc., to ensure in each scenario, the perfect application of the loads in the whole of the factory.
2. 3
2. 3
2. 3
image 1
FIG. one
3
rvj
image2
FIG. 3
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同族专利:
公开号 | 公开日
ES2641790B1|2018-09-13|
引用文献:
公开号 | 申请日 | 公开日 | 申请人 | 专利标题
GB1590092A|1976-10-29|1981-05-28|Schroot C J|Method of lifting or reinforcing an existing structure|
GB2007287A|1977-10-11|1979-05-16|Pynford Ltd|Underpinning|
JPH01268971A|1988-04-18|1989-10-26|Takenaka Komuten Co Ltd|Transfer construction of masonry wall body of existing structure|
FI971465A|1997-04-09|1998-10-10|Alpo Eskola|Procedure and demolition device for repair construction|CN110748192A|2019-10-22|2020-02-04|重庆市园林建筑工程(集团)股份有限公司|Method for integrally moving fire-sealing wall|
CN111561175A|2020-05-27|2020-08-21|上海标架建筑科技有限公司|Prestress underpinning static force cutting and column pulling construction process|
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优先权:
申请号 | 申请日 | 专利标题
ES201600373A|ES2641790B1|2016-05-10|2016-05-10|Integral system of reinforcement, disassembly and replacement of old brick facades with its procedure|ES201600373A| ES2641790B1|2016-05-10|2016-05-10|Integral system of reinforcement, disassembly and replacement of old brick facades with its procedure|
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